V2
Faceting
Machine (Order
Code #1607.7R)
-- See
below for discussion of the drawing annotations
THE BASE is
the less glamorous half of the machine, but a good base is critical to good
faceting. Ultra Tec provides the
finest base in terms of both accuracy and quality.
THE BASE PLATE
- The Baseplate (K) is made
from cast aluminum tooling plate, aged at least 6 months to minimize residual
stresses and is Blanchard ground after machining to assure flatness.
The half-inch thickness, unlike thinner plates, does not bend under
leaning pressure (which would disturb angular accuracy).
Importantly, the Baseplate is fully hard anodized, to the hardness of
sapphire, to avoid wear (it is not just a thin decorative coating).
THE PLATEN
- This critical subassembly (L) which
holds the lap provides exceptional accuracy--.0003 inch maximum vertical runout.
The width of the platen—4 inch diameter on the Ultra Tec—is also
important, providing broad support for 8 inch laps. The plated is machined of bar, not plate, to assure that
there are no warping stresses. The
platen/baseplate relationship is adjusted, calibrated, and certified during
final testing.
THE POWER SYSTEM:
THE SPEED CONTROL
- The Speed Control (M)
is an infinitely variable, SCR type. It
steps up to 1200 RPM, and has a separate on-off and directional control.
A feed-back loop in the electronics increases voltage as pressure against
the lap increased, maintaining consistent speed.
THE MOTOR AND DRIVE
- The motor is 1/5 peak HP, DC PM type.
Made to Ultra Tec specifications, it is industry rated at 10,000
hours—so you are assured of long service.
External brush mount provide lifetime serviceability (there are 20 year
old units, still going strong, on their fourth set of brushes.
Working with the Speed Control, it offers excellent torque even at very
low speeds. The drive is a
resilient cone type – no noisy or inconvenient belts.
SPLASH GUARD
- The rubber Splash Guard (N) protects gems in the event of
accidental bumping. Being flexible
insertion or removal of laps requires no special tools and the flexible wall
clips down for girdle grinding. The
Splash Guard, which is easily
removed for cleaning, drains into a funnel in the Baseplate and then into a
hose.
WORK STATION SIZE
The 4 ˝ inch height of the base
means that it can be operated conveniently on a table top.
Set into a work table, there is plenty of leg room.
The machine’s 32 lb. With makes it easily portable.
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